Instituto de Óptica “Daza de Valdés”

Laser-induced direct transfer printing and the future of digital manufacturing

Laser Processing Group (LPG)

  • Scientists have developed a new way of printing with micrometer precision using lasers, called laser induced direct transfer (LIFT). This new technique allows them to print microelectronic circuits, small biology tests and even in the future body tissues.

  • The new LIFT technique is very versatile and can use many different materials. It also allows design changes to be made during printing, without changing costs.

Madrid / 15 de March de 2023

Digital manufacturing is a design and manufacturing process in which digital data from parts designed on a computer can be sent directly to an additive or subtractive manufacturing tool that manufactures the object.
The most common types of these tools are a 3D printer (additive) or a CNC mill (subtractive).

This digital fabrication allows the creation of structures and devices, without the need for masks, master samples or molds. One of the main advantages of this technique is the ability to make design corrections digitally without having to modify the manufacturing process.
Thanks to this, the costs to manufacture a product can be significantly reduced.

One of the most promising technologies in digital fabrication is Laser Induced Direct Transfer (LIFT), a fabrication technique that enables the transfer of materials from a donor substrate to a recipient substrate with high resolution. In LIFT, the laser is used to volatilize the material of interest and deposit it at user-defined locations, making it a highly precise and flexible method of layer manufacturing (additive manufacturing).

Simplified diagram of the operation of the printing of layers of material with LIFT
The LIFT could be used in many different technologies, such as electronic devices, miniaturized tests for microbiology, and even artificial organs. This is because LIFT can work with many different materials, including solids, liquids, and pastes.
In their published work, the scientists involved have developed a comprehensive description of the current state of the art in LIFT, including a review of recent scientific publications and research on the technique over the last three decades.
Printing materials from a solid donor film following two different scenarios. (A) Molten material, where the final output corresponds to individual spherical particles. (B) In this blot, the use of a sacrificial layer allowed the printing of a series of microspheres that followed the square-shaped distribution of the incident laser beam.
They have also analyzed the countries and the main research institutions that contribute to these scientific advances, as well as the patent status and commercial forecasts for the future of the LIFT technique in different scientific fields.
By analyzing commercial data of additive manufacturing techniques, they have presented in the work commercial forecasts and possible trends for the LIFT technique in exploitable scientific areas such as electronics, biology and medicine.

Despite the difficulties of developing a new technology, the LIFT technique holds great promise for the future of digital manufacturing, offering a versatile and precise approach that can be applied to a wide range of materials and applications. As the field continues to evolve, it is likely that researchers and engineers will find new ways to harness the power of LIFT to create new devices, structures, and systems that will transform the way manufacturing is done today.

This is a collaborative work between the Institute for Materials Research and Technology of Princeton University, the Daza de Valdés Institute of Optics of the CSIC and the Department of Applied Physics of the University of Barcelona

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